Production Process
Six Stages.
One Facility.
Molding to shipment — fully in-house. No external dependencies.
Molding
First Stage of Production
Raw material is melted and pressure-cast into custom tooling. An extensive in-house mold library cuts setup time. For every new product: mold design precedes series production — no exceptions.
Pressing
Shaping
Hydraulic presses with 70-ton monthly capacity form button and rivet profiles to specified geometry. Micron-level mold calibration holds tolerances across the full production run.
Machining
CNC Precision
Screw channels, bore holes, and surface profiles are machined to 0.01 mm tolerance on auto-fed CNC equipment. Tight machining at this stage ensures clean assembly downstream.
Surface Treatment
Plating & Finishing
Electrochemical plating in nickel, chrome, gold, antique, matte, and gloss finishes. All chemical baths comply with OEKO-TEX standards and EU REACH directives. Colour consistency is verified per batch.
Quality Control
ISO 9001 Procedures
Every batch is sampled for dimensional, surface, and pull-strength compliance. ISO 9001 documentation creates a complete traceability record from raw material to finished goods. Target: zero defects at dispatch.
Shipment
On-Time Delivery
Passed product is packed to customer specification and allocated against confirmed delivery dates. Order size does not affect scheduling priority. Domestic and international shipping on request.
